Complete Industrial Chain Production System for Waste Lead-Acid Battery Processing

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Automatic Separation System for Waste Lead-acid Batteries

The waste lead-acid battery dismantling system is specialized equipment designed to automate the disassembly of end-of-life lead-acid batteries—commonly found in automobiles, electric vehicles, and other applications—and efficiently separate their constituent components, including plastic casings, lead grids, lead paste, and spent electrolyte.

Lead grid low-temperature melting and casting system

The lead‑grid low‑temperature smelting system is a specialized recycling unit designed specifically for processing the lead‑grid components of spent lead‑acid batteries. By melting these grids at low temperatures, it directly produces recycled lead ingots or lead alloys.

Plastic Sorting System

The plastic sorting system is a critical piece of equipment designed for the automated sorting and recycling of mixed plastics generated after the dismantling of waste lead-acid batteries. It can precisely separate plastic fragments based on color and material.

Plastic Pelletizing

The plastic sorting system is a critical piece of equipment designed for the automated sorting and recycling of mixed plastics generated after the dismantling of waste lead-acid batteries. It can precisely separate plastic fragments based on color and material.

Oxygen-enriched side-blown furnace smelting of lead paste

The system employs a short-process side-blown smelting technology, integrating the conventional multi‑step metallurgical process into a single unit for continuous operation. Moreover, by deploying intelligent, system‑wide technological equipment, it achieves seamless integration of operations and control, significantly reducing manual labor intensity and human intervention.

Lead paste pre-desulfurization system

The lead‑paste pre‑desulfurization system is used to treat the lead paste obtained after crushing and sorting spent lead‑acid batteries. By employing carbonate as the desulfurizing agent, the system converts the harmful lead sulfate in the lead paste into lead carbonate.

Evaporation and Crystallization System

The sodium sulfate evaporation and crystallization system is a critical piece of equipment designed to treat sodium sulfate‑containing wastewater and recover sodium sulfate crystals. It efficiently separates sodium sulfate from the effluent, enabling water reuse and the resourceful utilization of the recovered salt.

Short‑kiln smelting of desulfurized lead paste

The short‑kiln smelting system for desulfurized lead paste is specifically designed to recover metallic lead from pre‑desulfurized lead paste through high‑temperature smelting, achieving efficient and environmentally friendly recovery.

Refining Alloy System

The refined alloy system further purifies crude lead produced in side-blown furnaces or short‑kiln processes and blends it into high‑value lead alloy products that meet specific standards—such as lead–calcium alloys and lead–antimony alloys—directly satisfying downstream battery‑manufacturing requirements and significantly boosting product profitability.
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Henan Yugang Metallurgical Machinery Manufacturing Co., Ltd.

Address:

No. 888, West Section of North Ring Road, Kejing Town, Jiyuan City


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