Fully Automatic Zinc Stripping Complaete Equipment Set

It is suitable for small‑plate operations in wet‑process zinc electrolysis workshops, enabling full‑process automation of zinc cathode plate handling—including automatic conveying, stripping, removal of repair plates, brushing, and collection and stacking of zinc dross—thereby replacing manual zinc‑stripping.

　　For many years, the zinc‑stripping process in wet‑process zinc electrolysis plants has been plagued by severe acid mist, harsh working conditions, high labor intensity, and elevated labor costs—persistent challenges that are widely recognized across the industry. As the demand for reduced labor costs and greater production automation continues to grow, there is an urgent need to develop a highly efficient, fully automated zinc‑stripping system that is easy to operate, simple to maintain, effectively improves working conditions and reduces worker fatigue, lowers production expenses, and aligns with current domestic manufacturing realities.

　　Our company has developed a fully automated zinc‑stripping system that enables the automatic conveyance, stripping, sorting, plate‑replenishment, brushing, and collection and stacking of zinc cathode plates in electrolytic zinc plants. Compared with similar products on the market, this system enhances stripping success rates and equipment reliability, resolves the challenge of pre‑stripping during automated operations, and significantly boosts production efficiency and the level of automation. At the same time, it reduces labor intensity and staffing costs, extends the service life of the cathode plates, improves workplace safety, and creates a better working environment in the plant.

　　Test Base and Real-Time Feedback Mechanism

　　The company maintains a dedicated testing facility and deploys engineers to the site on a long-term basis. Any operational issues with the equipment, as well as workers’ suggestions for process improvements, are promptly relayed to the R&D department, creating an efficient closed-loop that drives continuous product optimization. For example, following maintenance feedback on the slicing machine’s blade, R&D swiftly implemented enhancements that prevent damage to the cathode plates during slicing, thereby extending the equipment’s service life.

　　High-quality material selection for critical components and automatic lubrication

　　Over 90% of the machine’s lubrication points are equipped with an automatic lubrication system, eliminating human oversight, reducing labor intensity, and ensuring continuous, stable operation. Key components such as conveyor chains and sprockets are made from corrosion‑resistant 316L stainless steel to withstand the harsh conditions of the electrolysis workshop; the cutting edges are crafted from manganese steel and undergo heat treatment for enhanced wear resistance and efficiency. All switches are from the German brand Pepperl+Fuchs, while electrical components and geared motors are sourced from leading, well‑known manufacturers, guaranteeing robust reliability.

　　Detailed handling and robust safety measures are in place.

　　All electrical wiring is routed through fiberglass‑reinforced plastic cable trays, galvanized conduits, and high‑protection junction boxes, providing effective corrosion resistance and electromagnetic interference suppression. Equipment fault information is displayed in real time on a touch screen, facilitating rapid diagnostics. Protective guards are installed on all rotating components to ensure safe operation.

　　Intelligent Control and Convenient Maintenance

　　The control system features a modular design, significantly reducing on-site wiring and minimizing wiring‑related faults. It relies heavily on communication‑based control, resulting in a streamlined architecture and comprehensive data integrity. Wiring is clearly labeled with both Chinese text and direction indicators, enabling maintenance without the need for schematics. The system supports remote monitoring and operation via a cloud platform, ensuring more efficient response times for troubleshooting. Critical circuits are equipped with dual redundancy and individual on/off switches, eliminating shared points and simplifying maintenance. The entire unit is easy to operate, with seamless switching between control modes, and incorporates multiple layers of safety protection to ensure operator and equipment safety.